PENERAPAN SIX SIGMA DAN KAIZEN UNTUK MEMPERBAIKI KUALITAS ROTI DI UD. CJ BAKERY[Application of six sigma and kaizen to improve the bread quality In UD. CJ Bakery]
DOI:
https://doi.org/10.23960/jtihp.v25i1.35-43
Keywords:
DPMO, keizen, nilai level six sigma, Produk cacatAbstract
Sweet bread produced by UD. CJ Bakery has defects in the form of size, texture and color. In this study the process of improving the quality of sweet bread in UD. CJ Bakery was done by application of the six sigma and kaizen methods. The results showed that the cause of bread size defects was a less efficient cutting technique with a defect percentage of 28.97%. Color defects were caused by the length of the curing process and too high heating temperature with a defect percentage value of 20.51%, while texture defects were caused by a prolonged proofing process with a defect percentage value of 50.51%. Actions to reduce the value of product size, color and texture defects were by using good and correct cutting techniques, taking into account the time and temperature of the oven, and making a simple proofing cabinet. The sigma level before the improvement was 2.24 with a DPMO value of 259,333. After improvement, the sigma level value was 2.38 and the DPMO value was 115,600. These results showed that UD. CJ Bakery has improved its quality after implementing Six Sigma and Kaizen.
Downloads
References
Al Faritsy, A., & Suseno, S. (2015). Peningkatan Produktivitas Perusahaan Dengan Menggunakan Metode Six Sigma, Lean Dan Kaizen. J@ti Undip : Jurnal Teknik Industri, 10(2), 103-116. https://doi.org/10.12777/jati.10.2.103-116
Didiharyono, Marsal, & Bakhtiar. 2018. Analisis Pengendalian Kualitas Produksi dengan Metode Six Sigma Pada Industri Air Minum PT. Asera Tirta Posidonia. Kota Palopo. Jurnal Sainsmat. 7(2). 163-176. ISSN 2579-5686 dan ISSN 2086-6755 http://ojs.unm.ac.id/index.php/sainsmat. September 2018
Fatkhurrohman, A., & Subawa, S. (2016). Penerapan Kaizen Dalam Meningkatkan Efisiensi Dan Kualitas Produk Pada Bagian Banbury PT Bridgestone Tire Indonesia. Jurnal Administrasi Kantor, 4(1), 14 - 31. Retrieved from http://ejournal-binainsani.ac.id/index.php/JAKBI/article/view/12
Gaspers, V. 2012. Pedoman implementsi program Six Sigma. Jakarta. PT Gramedia Pustaka Utama.
Ghiffari, I., Ambar .H, & Abu .B. 2013. Analisis six sigma untuk mengurangi jumlah cacat di stasiun kerja sablon. Institut teknologi nasional (itnes). Bandung. Jurnal Online Institut Teknologi Nasional. Reka Integra ISSN: 2338-5081.
Hairiyah, N., Amalia, R., & Luliyanti, E. (2019). Analisis Statistical Quality Control (SQC) pada Produksi Roti di Aremania Bakery. Industria: Jurnal Teknologi dan Manajemen Agroindustri, 8(1), 41-48. doi:http://dx.doi.org/10.21776/ub.industria.2019.008.01.5
Huda. H. 2018. Analisa pengendalian kualitas proses pengelasan (welding) dengan pendekatan Six Sigma pada proyek PT.XYZ. Fakultas ekonomi dan bisnis. Univesitas Telkom. Jurnal wacana ekonomi. ISSN:1412-5897.
Karimi M, Fathi M, Sheykholeslam Z, Sahraiyan B, Naghipoor F (2012) Effect of Different Processing Parameters on Quality Factors and Image Texture Features of Bread. J Bioprocess Biotech 2:127. doi: 10.4172/2155-9821.1000127
Muhajir. 2016. Pengendalian Kualitas Dengan Metode Six Sigma. Universitas Samudra. Fakultas Ekonomi. Jurnal Manajemen dan Keuangan. 5(2). ISSN: 2252-844. November 2016.
Ngadono. T.S. 2018. Penerapan kaizen pada line trimming untuk meningkatkan jumlah produksi kaca pengaman. O p e r a t i o n s E x c e l l e n c e, 10(2), 197-208.
Ningsih, I. K., Surawan, F. E. D., & Efendi, Z. (2015). Analisis mutu fisik roti manis perusahaan roti Barokah Kota Lahat. Jurnal Agroindustri, 5(1), 20–35.
Susetyo, J., Winarni, W., & Hartanto, C. (2011). Aplikasi six sigma DMAIC dan kaizen sebagai metode pengendalian dan perbaikan kualitas produk. Jurnal teknologi, 4(1), 78-87. Retrieved from https://ejournal.akprind.ac.id/index.php/jurtek/article/view/871
Soesilo, R. 2017. Implementasi Kaizen Dan 5s Pada Pengeringan Produk Di Proses Pelanting. Jurnal Teknik Industri, 18(02). 121-126 Agustus 2017. ISSN 1978-1431 print / ISSN 2527-4112 online https://doi.org.
Wisnubroto, P., dan Rukmana, A. 2015. Pengendalian Kualitas Produk Dengan Pendekatan Six Sigma Dan Analisis Kaizen Serta New Seven Tools Sebagai Usaha Pengurangan Kecacatan Produk. Jurnal Teknologi, 8(1), 65-74.
Downloads
Published
How to Cite
Issue
Section
License
Authors who publish with this journal agree to the following terms:
- Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work

Jurnal Teknologi & Industri Hasil Pertanian is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.